Ramming Masses and Coatings for Induction Furnaces: Premium Solutions for Steel Melting Efficiency
When it comes to the performance and longevity of induction furnaces, choosing the right refractory materials plays a pivotal role. GRUPA Przemyslowa PPW sp. z o.o. offers a robust range of high-performance refractory products specifically designed for industrial applications in metalworking industries. Our premium ramming masses and coating solutions are engineered to withstand extreme temperatures, corrosion, and thermal stress while enhancing furnace efficiency and safety. Below, we present a detailed overview of three flagship products: VEILMET-85S, ALUMCO-90, and ALUMCO-80.
1. VEILMET-85S: Neutral Spinel-Forming Stuffing for Induction Furnaces
HS Code: 3816009000
Overview
VEILMET-85S is a specially engineered neutral spinel-forming ramming mass used for the lining of crucibles in induction furnaces. It is highly suitable for melting a broad range of steels, including high-alloy, low-alloy carbon, stainless, structural, heat-resistant, and manganese steels.
Key Advantages
High Heat Resistance: Withstands extreme operating temperatures.
Superior Strength: Ensures structural integrity during the melting process.
Corrosion Resistance: Protects against chemical attack from slags and metal melts.
Applications
VEILMET-85S is ideal for use in:
Foundries and steel plants
Induction furnace crucible linings
Production environments requiring high-purity, corrosion-resistant refractories
Stuffing Method
The furnace crucible is lined using the VEILMET-85S ramming mass. This can be accomplished:
Using an inflated metal template
By means of an immersion vibrator
Manually, depending on the available equipment and operational requirements
Sintering Process
After application, sintering occurs at a high temperature of 1700 ºC with a holding time of 1 hour to ensure optimal material performance and durability.
2. ALUMCO-90: High-Alumina Coating Mass for Inductor Protection
HS Code: 3816009000
Overview
ALUMCO-90 is a ready-to-use, high-alumina coating mass designed to protect and level the inductor surface in induction furnaces. The formulation ensures high adhesion and thermal compatibility with the inductor system, reducing stress and enhancing equipment life.
Key Features
Ready-to-Use: No additives or pre-treatment required.
Easy Application: Mixes easily with water for simple, efficient application.
Increased Durability: Protects the inductor from mechanical wear and thermal fatigue.
Stress Reduction: Minimizes thermal stresses in the crucible, ensuring smoother operation.
Application Method
Mix the ALUMCO-90 mass with water to achieve the desired consistency.
Apply the mixture evenly to the inductor surface.
Allow to dry and harden, creating a robust protective layer.
Industry Use Cases
Steel melting induction furnaces
Equipment maintenance and prolonging furnace service life
3. ALUMCO-80: Versatile High-Alumina Coating Mass for Inductor Systems
HS Code: 3816009000
Overview
Similar in formulation to ALUMCO-90, ALUMCO-80 is a slightly modified high-alumina coating mass designed for inductor protection. It delivers reliable performance, protection, and thermal stability.
Key Features
High-Alumina Composition: Ensures excellent thermal insulation and resistance.
Pre-Mixed Formula: Does not require further processing or additives.
Thermal Stress Mitigation: Reduces mechanical and thermal stress on furnace components.
User-Friendly: Simple mixing and application process for quick use.
Application Method
Combine the ALUMCO-80 mass with water.
Apply to the inductor surface uniformly.
Once dry, it forms a hard, durable coating layer for continued protection.
Applications
Used across various induction furnace setups
Suitable for repair and relining operations
Why Choose GRUPA Przemyslowa PPW?
GRUPA Przemyslowa PPW is a trusted supplier of high-quality refractory materials for industrial applications. We provide:
Consistent Product Quality: Manufactured under strict quality control standards.
Customized Solutions: Tailored to meet the needs of modern foundries and steel plants.
Reliable Logistics: Fast and secure delivery across Europe and international markets.
Technical Support: Expert guidance in application methods and technical troubleshooting.
Enhance Furnace Efficiency and Longevity with Our Ramming Masses and Coatings
Investing in advanced refractory materials such as VEILMET-85S, ALUMCO-90, and ALUMCO-80 ensures long-term cost savings, improved furnace performance, and higher safety standards. Whether you’re looking to optimize your steel melting operations or extend the service life of your induction furnace components, GRUPA Przemyslowa PPW offers the solutions you need.
Contact us today to learn more about our product range, request technical data sheets, or place your bulk order.